Lesson 3: Pre-Operational Inspections

Title: Pre-Operational Inspections
Type: Lesson

🔍 Why Inspections Matter

Before operating any forklift, a pre-operational inspection is required to ensure the equipment is safe and fully functional. This step not only protects the operator and others but also helps avoid costly damage and regulatory violations.

✅ OSHA Requirement

Under OSHA 29 CFR 1910.178(q)(7), forklifts must be examined daily before being placed into service. If used on a round-the-clock basis, inspections must occur at the beginning of each shift.

🧾 What to Inspect — Key Checklist Items

Visual Checks (Before Starting the Engine)

• Tires (condition, inflation, wear)

• Forks and mast (cracks, bends, damage)

• Overhead guard

• Fluid levels (oil, fuel, coolant, hydraulic)

• Battery level (if electric) or fuel (if IC engine)

• Leaks or obstructions underneath

Operational Checks (After Starting the Engine)

• Horn, lights, and alarms

• Steering and brakes

• Hydraulic controls (lift, tilt, side shift)

• Seatbelt

• Gauges and warning lights

• Backup alarm and mirrors

🚫 If You Find a Problem…

Do not operate the forklift. Remove it from service and report the issue to your supervisor or maintenance team immediately.

📄 Downloadable Resource

Attach this: ✅ [Forklift Daily Inspection Checklist (PDF)] (I’ll generate this next)

✅ Next Steps

Click “Mark Complete” to proceed to Lesson 4: Safe Operating Procedures, where you’ll learn how to operate forklifts safely in various environments.